Sewage Water Treatment Plant,Industrial Sewage Treatment Plant,Sewage Water Treatment System,Industrial Sewage Treatment System

Treatment stages

Primary treatment
Primary treatment is to reduce oils, grease, fats, sand, grit, and coarse (settleable) solids. This step is done entirely with machinery, hence the name mechanical treatment.

Influx (influent) and removal of large objects
In the mechanical treatment, the influx (influent) of sewage water is strained to remove all large objects that are deposited in the sewer system, such as rags, sticks, condoms, sanitary towels (sanitary napkins) or tampons, cans, fruit, etc. This is most commonly done using a manual or automated mechanically raked screen. This type of waste is removed because it can damage the sensitive equipment in the sewage treatment plant.

Sand and grit removal
This stage typically includes a sand or grit channel where the velocity of the incoming wastewater is carefully controlled to allow sand grit and stones to settle but still maintain the majority of the organic material within the flow. This equipment is called a detritor or sand catcher. Sand grit and stones need to be removed early in the process to avoid damage to pumps and other equipment in the remaining treatment stages. Sometimes there is a sand washer (grit classifier) followed by a conveyor that transports the sand to a container for disposal. The contents from the sand catcher may be fed into the incinerator in a sludge processing plant but in many cases the sand and grit is sent to a land-fill.

Sedimentation
In almost all plants there is a sedimentation stage where the sewage is allowed to pass through large circular or rectangular tanks. The tanks are large enough that faecal solids can settle and floating material such as grease and plastics can rise to the surface and be skimmed off. The main purpose of the primary stage is to produce a generally homogeneous liquid capable of being treated biologically and a sludge that can be separately treated or processed. Primary settlement tanks are usually equipped with mechanically driven scrapers that continually drive the collected sludge towards a hopper in the base of the tank from where it can be pumped to further sludge treatment stages.

Secondary treatment
Secondary treatment is designed to substantially degrade the biological content of the sewage such as are derived from human waste, food waste, soaps and detergent. The majority of municipal and industrial plants treat the settled sewage liquor using aerobic biological processes. For this to be effective, the biota require both oxygen and a substrate on which to live. There are number of ways in which this is done. In all these methods, the bacteria and protozoa consume biodegradable soluble organic contaminants (e.g. sugars, fats, organic short-chain carbon molecules, etc.) and bind much of the less soluble fractions into floc particles. Secondary treatment systems are classified as fixed film or suspended growth. In fixed film systems - such as roughing filters - the biomass grows on media and the sewage passes over its surface. In suspended growth systems - such as activated sludge - the biomass is well mixed with the sewage. Typically, fixed film systems require smaller footprints than for an equivalent suspended growth system; however, suspended growth systems are more able to cope with shocks in biological loading and provide higher removal rates for BOD and suspended solids than fixed film systems.

Activated sludge
Activated sludge plants use a variety of mechanisms and processes to use dissolved oxygen to generate a biological floc that substantially removes organic material. It also traps particulate material and can, under ideal conditions, convert ammonia to nitrite and nitrate and ultimately to nitrogen gas, (see also denitrification).

Filter Beds (Oxidising beds)
In older plants and plants receiving more variable loads, trickling filter beds are used where the settled sewage liquor is spread onto the surface of a deep bed made up of coke (carbonised coal), limestone chips or specially fabricated plastic media. Such media must have high surface areas to support the biofilms that form. The liquor is distributed through perforated rotating arms radiating from a central pivot. The distributed liquor trickles through this bed and is collected in drains at the base. These drains also provide a source of air which percolates up through the bed, keeping it aerobic. Biological films of bacteria, protozoa and fungi form on the medias' surfaces and eat or otherwise reduce the organic content.

Secondary sedimentation
The final step in the secondary treatment stage is to settle out the biological floc or filter material and produce an effluent with very low levels of organic material and suspended matter.

Tertiary treatment
Tertiary treatment provides a final stage to raise the effluent quality to the standard required before it is discharged to the receiving environment (sea, river, lake, ground, etc.) More than one tertiary treatment process may be used at any treatment plant. If disinfection is practiced, it is always the final process.

Effluent polishing
Filtration
Sand filtration removes much of the residual suspended matter. Filtration over activated carbon removes residual toxins.

Nutrient removal
Wastewater may also contain high levels of nutrients (nitrogen and phosphorus) that in certain forms may be toxic to fish and invertebrates at very low concentrations(e.g. ammonia) or that can create nuisance conditions in the receiving environment (e.g. weed or algal growth). Weeds and algae may seem to be an aesthetic issue, but algae can produce toxins, and their death and consumption by bacteria (decay) can deplete oxygen in the water and suffocate desirable fish. Where receiving rivers discharge to lakes or shallow seas, the added nutrients can cause severe eutrophication losing many sensitive clean water fish. The removal of nitrogen and/or phosphorus from wastewater can be achieved either biologically or by chemical precipitation.

Nitrogen removal is effected through the biological reduction of nitrogen from the ammonia to nitrate (nitrification), and then from nitrate to nitrogen gas (denitrification), which is released to the atmosphere. These conversions require carefully controlled conditions to encourage the appropriate biological communities to form. Sand filters, lagooning and reed beds can all be used to reduce nitrogen. Sometimes the conversion of toxic ammonia to nitrate alone is referred to as tertiary treatment.

Phosphorus removal can be effected biologically in a process called enhanced biological phosphorus removal. In this process specific bacteria, called Polyphosphate accumulating Organisms, are selectively enriched and accumulate large quantities of phosphorus within their cells. When the biomass enriched in these bacteria is separated from the treated water, the bacterial biosolids have a high fertilizer value. Phosphorus removal can also be achieved, usually by chemical precipitation with salts of iron (e.g. ferric chloride) or aluminum (e.g. alum). The resulting chemical sludge, however, is difficult to dispose of, and the use of chemicals in the treatment process is expensive and makes operation difficult and often messy.

Disinfection
The purpose of disinfection in the treatment of wastewater is to substantially reduce the number of living organisms in the water to be discharged back into the environment. The effectiveness of disinfection depends on the quality of the water being treated (e.g., turbitidy, pH, etc.), the type of disinfection being used, the disinfectant dosage (concentration and time), and other environmental variables. Turbid water will be treated less successfully since solid matter can shieldorganisms, especially from Ultraviolet light or if contact times are low. Generally, short contact times, low doses and high flows all militate against effective disinfection. Common methods of disinfection include ozone, chlorine, or UV light. Chloramine, which is used for drinking water, is not used in waste water treatment because of its persistence.

Chlorination remains the most common form of wastewater disinfection in due to its low cost and long-term history of effectiveness. One disadvantage is that chlorination of residual organic material can generate chlorinated-organic compounds that may be carcinogenic or harmful to the environment. Residual chlorine or chloramines may also be capable of chlorinating organic material in the natural aquatic environment. Further, because residual chlorine is toxic to aquatic species, the treated effluent must also be chemically dechlorinated, adding to the complexity and cost of treatment.

Ultraviolet (UV) Light is becoming the most common means of disinfection because of the concerns about the impacts of chlorine in chlorinating residual organics in the wastewater and in chlorinating organics in the receiving water. UV radiation is used to damage the genetic structure of bacteria, viruses, and other pathogens, making them incapable of reproduction. The key disadvantages of UV disinfection are the need for frequent lamp maintenance and replacement and the need for a highly treated effluent to ensure that the target microorganisms are not shielded from the UV radiation (i.e., any solids present in the treated effluent may protect microorganisms from the UV light).

Ozone O3 is generated by passing oxygen O2 through a high voltage potential resulting in a third oxygen atom becoming attached and forming O3. Ozone is very unstable and reactive and oxidizes most organic material it comes in contact with, thereby destroying many disease-causing microorganisms. Ozone is considered to be safer than chlorine because, unlike chlorine which has to be stored on site (highly poisonous in the event of an accidental release), ozone is generated onsite as needed. Ozonation also produces fewer disinfection by-products than chlorination. A disadvantage of ozone disinfection is the high cost of the ozone generation equipment and the requirements for highly skilled operators.

Package plants and batch reactors
In order to use less space, treat difficult waste, deal with intermittent flow or achieve higher environmental standards, a number of designs of hybrid treatment plants have been produced. Such plants often combine all or at least two stages of the three main treatment stages into one combined stage. In the UK, where a large number of sewage treatment plants serve small populations, package plants are a viable alternative to building discrete structures for each process stage.

For example, one process which combines secondary treatment and settlement is the Sequential Batch Reactor (SBR). Typically, activated sludge is mixed with raw incoming sewage and mixed and aerated. The resultant mixture is then allowed to settle producing a high quality effluent. The settled sludge is run off and re-aerated before a proportion is returned to the head of the works. The disadvantage of such processes is that precise control of timing, mixing and aeration is required. This precision is usually achieved by computer controls linked to many sensors in the plant. Such a complex, fragile system is unsuited to places where such controls may be unreliable, or poorly maintained, or where the power supply may be intermittent.

Package plants may be referred to as high charged or low charged. This refers to the way the biological load is processed. In high charged systems, the biological stage is presented with a a high organic load and the combined floc and organic material is then oxygenated for a few hours before being charged again with a new load. In the low charged system the biological stage contains a low organic load and is combined with floculate for a relatively long time.

Sludge
Sludge treatment
The coarse primary solids and secondary biosolids accumulated in a wastewater treatment process must be treated and disposed of in a safe and effective manner. This material is often inadvertently contaminated with toxic organic and inorganic compounds (e.g. heavy metals). The purpose of digestion is to reduce the amount of organic matter and the number of disease-causing microorganisms present in the solids. The most common treatment options include anaerobic digestion, aerobic digestion, and composting.

Anaerobic digestion
Anaerobic digestion is a bacterial process that is carried out in the absence of oxygen. The process can either be thermophilic digestion in which sludge is fermented in tanks heated to about 38°C or mesophilic digestion where sludge is maintained in large tanks for weeks to allow natural mineralisation of the sludge. Thermophilic digestion generates biogas with a high proportion of methane that may be used to both heat the tank and run engines or microturbines for other on-site processes. In large treatment plants sufficient energy can be generated in this way to produce more electricity than the machines require. The methane generation is a key advantage of the anaerobic process. Its key disadvantage is the long time required for the process (up to 30 days) and the high capital cost.

No treatment plants currently use the process, but under laboratory conditions it is possible to directly generate useful amounts of electricity from organic sludge using naturally occurring electrochemically active bacteria. Potentially, this technique could lead to an ecologically positive form of power generation, but in order to be effective such a microbial fuel cell must maximize the contact area between the effluent and the bacteria-coated anode surface, which could severely hamper throughput.

Aerobic digestion
Aerobic digestion is a bacterial process occurring in the presence of oxygen. Under aerobic conditions, bacteria rapidly consume organic matter and convert it into carbon dioxide. Once there is a lack of organic matter, bacteria die and are used as food by other bactieria. This stage of the process is known as endogenous respiration. Solids reduction occurs in this phase. Because the aerobic digestion occurs much faster than anaerobic digestion, the capital costs of aerobic digestion are lower. However, the operating costs are characteristically much greater for aerobic digestion because of energy costs for aeration needed to add oxygen to the process.

Composting
Composting is also an aerobic process that involves mixing the wastewater solids with sources of carbon such as sawdust, straw or wood chips. In the presence of oxygen, bacteria digest both the wastewater solids and the added carbon source and, in doing so, produce a large amount of heat.
Both anaerobic and aerobic digestion processes can result in the destruction of disease-causing microorganisms and parasites to a sufficient level to allow the resulting digested solids to be safely applied to land used as a soil amendment material (with similar benefits to peat) or used for agriculture as a fertilizer provided that levels of toxic constituents are sufficiently low.

Thermal depolymerization
Thermal depolymerization uses hydrous pyrolysis to convert reduced complex organics to oil. The premacerated, grit-reduced sludge is heated to 250C and compressed to 40 MPa. The hydrogen in the water inserts itself between chemical bonds in natural polymers such as fats, proteins and cellulose. The oxygen of the water combines with carbon, hydrogen and metals. The result is oil, light combustible gases such as methane, propane and butane, water with soluble salts, carbon dioxide, and a small residue of inert insoluble material that resembles powdered rock and char. All organisms and many organic toxins are destroyed. Inorganic salts such as nitrates and phosphates remain in the water after treatment at sufficiently high levels that further treatment is required.

The energy from decompressing the material is recovered, and the process heat and pressure is usually powered from the light combustible gases. The oil is usually treated further to make a refined useful light grade of oil, such as no. 2 diesel and no. 4 heating oil, and then sold.

The choice of a wastewater solid treatment method depends on the amount of solids generated and other site-specific conditions. However, in general, composting is most often applied to smaller-scale applications followed by aerobic digestion and then lastly anaerobic digestion for the larger-scale municipal applications.

Sludge disposal
When a liquid sludge is produced, further treatment may be required to make it suitable for final disposal. Typically, sludges are thickened (dewatered) to reduce the volumes transported off-site for disposal. Processes for reducing water content include lagooning in drying beds to produce a cake that can be applied to land or incinerated; pressing, where sludge is mechanically filtered, often through cloth screens to produce a firm cake; and centrifugation where the sludge is thickened by centrifugally separating the solid and liquid. Sludges can be disposed of by liquid injection to land or by disposal in a landfill. There are concerns about sludge incineration because of air pollutants in the emissions, along with the high cost of supplemental fuel, making this a less attractive and less commonly constructed means of sludge treatment and disposal. There is no process which completely eliminates the requirements for disposal of biosolids.

In South Australia, after centrifugation, the sludge is then completely dried by sunlight. The nutrient rich biosolids are then provided to farmers free-of-charge to use as a natural fertiliser. This method has reduced the amount of landfill generated by the process each year.

Greywater, also known as sullage, is non-industrial wastewater generated from domestic processes such as washing dishes, laundry and bathing. Greywater comprises 50-80% of residential wastewater. Greywater is distinct from blackwater in the amount and composition of its chemical and biological contaminants (from feces or toxic chemicals).

In recent years concerns over dwindling reserves of groundwater and overloaded or costly sewage treatment plants has generated much interest in the reuse or recycling of greywater, both domestically and for use in commercial irrigation. However, concerns over potential health and environmental risks means that many jurisdictions demand such intensive treatment systems for greywater that the commercial cost is higher than for fresh water. Despite these obstacles, greywater is often reused for irrigation, illegally or not, in drought zones or areas hit by hose pipe bans, typically by manual bucketting. In the third world, reuse of greywater is often unregulated and is common. At present, the recycling of greywater is poorly understood compared with elimination.

Recycling of greywater
Most greywaters are much easier to treat and recycle than blackwaters, due to their lower levels of contamination. However, entirely untreated greywater is still considered to be a potential health and pollution hazard.

If collected using a separate plumbing system to blackwater, domestic greywater can be recycled directly within the home and garden. Recycled greywater of this kind is never clean enough to drink, but a number of stages of filtration and microbial digestion can be used to provide water for washing or flushing toilets; relatively clean greywater may be applied directly from the sink to the garden, as it receives high level treatment from soil and plant roots. Given that greywater may contain nutrients (e.g. from food), pathogens (e.g. from your skin), and is often discharged warm, it is very important not to store it before using it for irrigation purposes, unless it is treated first.

Application of recycled greywater

Irrigation
Greywater typically breaks down faster than blackwater and has much less nitrogen and phosphorus . However, all greywater must be assumed to have some blackwater-type components, including pathogens of various sorts. Greywater should be applied below the soil surface where possible (e.g. in mulch filled trenches) and not sprayed, as there is a danger of inhaling the water as an aerosol.

However, long term research on greywater use on soil has not yet been done and it is possible that there may be negative impacts on soil productivity. If you are concerned about this, avoid using laundry powders; these often contain high levels of salt as a bulking agent, and this has the same effect on your soil as a drought.

Domestic use
Recycled greywater from showers and bathtubs can be used for flushing toilets, which saves great amounts of water. However, untreated greywater cannot be used as flush-water as it will start to smell and discolor the flush toilet fixture if left for a day or more.

The level of treatment required in this case requires the water to have low or nil biochemical oxygen demand (BOD), but it is not necessary for it to be treated to the same standards as potable water. Greywater recycling for toilet flushing is currently considered to be uneconomical or environmentally unfriendly at most domestic levels.

The benefits of greywater recycling (in detail)
Lower fresh water use
Greywater can replace fresh water in many instances, saving money and increasing the effective water supply in regions where irrigation is needed. Residential water use is almost evenly split between indoor and outdoor. All except toilet water could be recycled outdoors, achieving the same result with significantly less water diverted from nature.

Less strain on septic tank or treatment plant
Greywater use greatly extends the useful life and capacity of septic systems. For municipal treatment systems, decreased wastewater flow means higher treatment effectiveness and lower costs.

Highly effective purification
Greywater is purified to a spectacularly high degree in the upper, most biologically active region of the soil. This protects the quality of natural surface and ground waters.

Site unsuitable for a septic tank
For sites with slow soil percolation or other problems, a greywater system can be a partial or complete substitute for a very costly, over-engineered system.

Less energy and chemical use
Less energy and chemicals are used due to the reduced amount of both freshwater and wastewater that needs pumping and treatment. For those providing their own water or electricity, the advantage of a reduced burden on the infrastructure is felt directly. Also, treating your wastewater in the soil under your own fruit trees definitely encourages you to dump fewer toxic chemicals down the drain.

Groundwater recharge
Greywater application in excess of plant needs recharges groundwater.

Plant growth
Greywater enables a landscape to flourish where water may not otherwise be available to support much plant growth.

Reclamation of otherwise wasted nutrients
Loss of nutrients through wastewater disposal in rivers or oceans is a subtle, but highly significant form of erosion. Reclaiming nutrients in greywater helps to maintain the fertility of the land.

Increased awareness of and sensitivity to natural cycles
Greywater use yields the satisfaction of taking responsibility for the wise husbandry of an important resource.

Sewage Treatment Plants